Shot blasting of the surface is used to improve the performance of the discs. The technology creates residual compression stresses in the surface layer of the metal, providing:
• Increased mechanical strength by 30% • Increased fatigue resistance and wear resistance • Reducing the risk of cracks and fractures
Due to this, the discs have an increased resource and are superior in durability to many analogues.
Disc thickness
from 4 mm to 12 mm
Diameter of discs
from 460 mm to 1200 mm
Steel grade material
up to 520 mm
Coating Powder
30MnB5, 20G2P, 20MnB5, 30G1R
Coverage
Powder-polymer coating RAL 9005 Cataphoresis
Cost-effectiveness
The selection of steel for the discs will ensure uninterrupted operation, its key properties are: maximum cutting edge durability, longer service life; high resistance to fatigue cracks, minimize the risk of sudden breakdowns and downtime. This directly reduces your maintenance costs and increases the overall profitability of the equipment.
Hardness and permeability
Controlled hardness over the entire cross-section. Special heat treatment ensures optimal steel structure: a hard cutting edge for wear resistance and a viscous core for impact resistance.
Increasing the resource
The final stage is shotblasting. The treatment of the entire surface with a shot creates a hardened surface layer, which increases the fatigue strength of the disc and its resistance to abrasive wear, directly increasing the service life.
The entire opportunity sector
The original disk shape is created by stamping. This process guarantees precise geometry and allows the production of discs with a thickness of 4 to 12 mm, covering the entire range of tillage tasks.
Quality control in accordance with QMS ISO 9001 standards
Thanks to the technology and multi-stage control, the disks have an increased resource, as well as surpass many analogues in durability, ensuring a low cost of ownership.
The parameters are checked: • decarbonized layer • control of geometric parameters • hardness testing • marking and completeness control • metallographic analysis per sample is a "witness" from each batch
According to the shape of the work surface:
• Flat (Cutaway Disc) - a disc with a smooth cutting surface. The main application is pruning of weeds, crop residues, shallow loosening. • Cone Disc is a combined disc with a flat central part and a concave periphery in the form of a cone. Provides deepening and aggressive loosening. • Spherical (Spherical / Concave Disc) - a concave disc. It is self-cleaning and suitable for moist, sticky soils. • Spherical with a flat base (Cone Concave Disc) is a hybrid design that combines the aggressiveness of a conical disc and the stability of a spherical one. It is optimal for working in difficult conditions with an abundance of plant residues.
According to the shape of the cutting edge
• Smooth Edge - a smooth, sharp edge. It provides a clean and even cut, ideal for pruning and minimal soil disturbance. • Wavy (Wave Edge / Notched Edge) - an edge with regular cutouts. This profile captures and grinds large plant residues better, and provides more aggressive loosening of the soil.
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